Iron-Carbon Phase Diagram
The iron-carbon phase diagram is widely used to understand the different phases of steel and cast iron. Both steel and cast iron are a mix of iron and carbon. Also, both alloys contain a small number of trace elements.
The graph is quite complex but since we are limiting our exploration to Fe3C, we will only be focusing up to 6.67 weight percent of carbon.
This iron-carbon phase diagram is plotted with the carbon concentrations by weight on the X-axis and the temperature scale on the Y-axis.
Fig. shows, the Fe-C equilibrium diagram in which various structures (obtained during heating and cooling), phases, and microscopic constituents of various kinds of steel and cast iron are depicted. The main structures, the significance of various lines, and critical points are discussed as under.
Structures in Fe-C-diagram
The main microscopic constituents of iron and steel are as follows:
Austenite is a solid solution of free carbon (ferrite) and iron in gamma iron. On heating the steel, after upper critical temperature, the formation of structure completes into austenite which is hard, ductile, and non-magnetic.
It is able to dissolve a large amount of carbon. It is in between the critical or transfer ranges during the heating and cooling of steel. It is formed when steel contains carbon up to 1.8% at 1130°C. On cooling below 723°C, it starts transforming into pearlite and ferrite. Austenitic steels cannot be hardened by usual heat treatment methods and are non-magnetic.
Ferrite contains very little or no carbon in iron. It is the name given to pure iron crystals which are soft and ductile. The slow cooling of low carbon steel below the critical temperature produces a ferrite structure. Ferrite does not harden when cooled rapidly. It is very soft and highly magnetic.
Cementite is a chemical compound of carbon with iron and is known as iron carbide (Fe3C). Cast iron having 6.67% carbon is possessing the complete structure of cementite. Free cementite is found in all steel containing more than 0.83% carbon. It increases with an increase in carbon % as reflected in the Fe-C Equilibrium diagram. It is extremely hard.
The hardness and brittleness of cast iron are believed to be due to the presence of cementite. It decreases tensile strength. This is formed when the carbon forms definite combinations with iron in form of iron carbides which are extremely hard in nature. The brittleness and hardness of cast iron are mainly controlled by the presence of cementite in it. It is magnetic below 200°C.
Pearlite is a eutectoid alloy of ferrite and cementite. It occurs particularly in medium and low carbon steels in the form of a mechanical mixture of ferrite and cementite in the ratio of 87:13. Its hardness increases with the proportion of pearlite in ferrous material.
Pearlite is relatively strong, hard, and ductile, whilst ferrite is weak, soft, and ductile. It is built up of alternate light and dark plates.
These layers are alternately ferrite and cementite. When seen with the help of a microscope, the surface has an appearance like a pearl, hence it is called pearlite. Hard steels are mixtures of pearlite and cementite while soft steels are mixtures of ferrite and pearlite.
As the carbon content increases beyond 0.2% in the temperature at which the ferrite is first rejected from austenite drop until, at or above 0.8% carbon, no free ferrite is rejected from the austenite. This steel is called eutectoid steel, and it is a pearlite structure in composition.
As iron having various % of carbon (up to 6%) is heated and cooled, the following phases representing the lines will tell about the structure of iron, how it charges.
Significance of Transformations Lines
1. Line ABCD
The line ABCD tells that above this line melting has been completed during heating the iron. The molten metal is purely in the liquidus form. Below this line and above line AHJECF the metal is partially solid and partially liquid.
The solid metal is known as austenite. Thus the line ABCD represents temperatures at which melting is considered as completed. Beyond this line, metal is totally in a molten state. It is not a horizontal line the melting temperature will vary with carbon content.
2. Line AHJECF
This line tells us that metal starts melting at this temperature. This line is not horizontal and hence the melting temperatures will change with carbon content. Below this line and above line GSEC, the metal is in solid form and having an austenite structure.
3. Line PSK
This line occurs near 723°C and is a horizontal line and is known as a lower critical temperature line because the transformation of steel starts at this line. Carbon % has not to affect on it that means steel having different % of carbon will transform at the same temperature.
The range above the line up to GSE is known as the transformation range. This line tells us the steel having carbon up to 0.8% up to 0.8% will start transforming from ferrite and pearlite to austenite during heating.
4. Line ECF
It is a line at temperature 1130°C which tells that for cast iron having % of C from 2% to 4.3%. Below this line and above line SK, Cast iron will have austenite + ledeburite and cementite + ledeburite.