What is a Steel?
Steel is an alloy made up of iron with typically a few tenths of a percent of carbon to improve its strength and fracture resistance compared to other forms of iron. Many other elements may be present or added. Stainless steels that are corrosion– and oxidation-resistant need typically an additional 11% chromium.
Because of its high tensile strength and low cost, steel is used in buildings, infrastructure, tools, ships, trains, cars, machines, electrical appliances, and weapons. Iron is the base metal of steel.
Depending on the temperature, it can take two crystalline forms (allotropic forms): body center cubic and face center cubic. The interaction of the allotropes of iron with the alloying elements, primary carbon, gives steel and cast iron their range of unique properties.
In pure iron, the crystal structure has relatively little resistance to the iron atoms slipping past one another, and so pure iron is quite ductile, or soft and easily formed. In steel, small amounts of carbon, other elements, and inclusions within the iron act as hardening agents that prevent the movement of dislocations.
When was steel invented?
The earliest known production of steel is seen in pieces of ironware excavated from an archaeological site in Anatolia (Kaman-Kalehöyük) and is nearly 4,000 years old, dating from 1800 BC. Horace identifies steel weapons such as the falcata in the Iberian Peninsula, while Noric steel was used by the Roman military.
Is Steel a metal?
As steel is an alloy, it is not a pure element and is, as a direct result, not a metal. Instead, it is a variant of a metal. Although steel is composed of iron – which is metal – the non-metal carbon within its chemical makeup means that it is not a pure metal, so it cannot be classed as one.
So, there you have it. Steel is not a metal.
Composition of Steel
Steel is an alloy of iron and carbon in which the carbon content ranges up to 2 percent (with higher carbon content, the material is defined as cast iron). By far the most widely used material for building the world’s infrastructure and industries, it is used to fabricate everything from sewing needles to oil tankers. In addition, the tools required to build and manufacture such articles are also made of steel.
Steel is an alloy of iron and carbon containing less than 2% carbon and 1% manganese and small amounts of silicon, phosphorus, Sulphur, and oxygen. Steel is the world’s most important engineering and construction material.
It is used in every aspect of our lives; in cars and construction products, refrigerators and washing machines, cargo ships, and surgical scalpels.
Properties of Steel
Steel has several properties, including hardness, toughness, tensile strength, yield strength, elongation, fatigue strength, corrosion, plasticity, malleability, and creep.
The properties that are most important in wear and abrasion-resistant steel are:
- HARDNESS is the material’s ability to withstand friction and abrasion. It is worth noting that, while it may mean the same as strength and toughness in colloquial language, this is very different from strength and toughness in the context of metal properties.
- TOUGHNESS is difficult to define but generally is the ability to absorb energy without fracturing or rupturing. It is also defined as a material’s resistance to fracture when stressed. It is usually measured in foot lbs. per sq. in or Joules per sq. centimeter. It is important to distinguish this from hardness as a material that severely deforms without breaking, could be considered extremely tough, but not hard.
- YEILD strength is a measurement of the force required to start the deformation of the material (i.e. bending or warping).
- TENSILE strength is a measurement of the force required to break the material.
- ELONGATION (or Ductility) is the “Degree” to which the material can be stretched or compressed before it breaks. It is expressed as a percent of the length being tested and is between the tensile strength and yield strength (i.e., what percent does the material bend before breaking).
Basic Physical Properties of Steel
Steel has a density of 7,850 kg/m3, making it 7.85 times as dense as water. Its melting point of 1,510 C is higher than that of most metals. In comparison, the melting point of bronze is 1,040 C, that of copper is 1,083 C, that of cast iron is 1,300 C, and that of nickel is 1,453 C. Tungsten, however, melts at a searing 3,410 C, which is not surprising since this element is used in light bulb filaments.
Steel’s coefficient of linear expansion at 20 C, in µm per meter per degree Celsius, is 11.1, which makes it more resistant to changing size with changes in temperature than, for example, copper (16.7), tin (21.4), and lead (29.1).
What is steel made of?
Steel is made of an alloy of iron and carbon in which the carbon content ranges up to 2 percent (with higher carbon content, the material is defined as cast iron).
Iron, the major elemental component of steel, is one of the most plentiful elements in the earth’s crust. All steel alloys are primarily iron and 0.002–2.1 % carbon by weight. In this range, carbon bonds with iron create a strong molecular structure.
The resulting lattice microstructure helps achieve certain material properties, like tensile strength and hardness, that we rely on in steel.
Although all steel is made of iron and carbon, different types of steel contain different percentages of each element. Steel can also include other elements like nickel, molybdenum, manganese, titanium, boron, cobalt, or vanadium.
Adding different elements to the “recipe” for a steel alloy affects its material properties. The method of manufacture and treatment of the steel further enhances those abilities.
What is the Melting Point of steel?
The melting point of steel ranges from 2500-2800°F or 1371-1540°C. Why a range? Why not just a single point on the thermometer? Unlike a pure metal such as iron, steel is an alloy.
That depends on the alloy of steel you are talking about. The term alloy is almost always used incorrectly these days, especially amongst bicyclists. They use the term to mean aluminum. What the term alloy means is a mixture of metals, any kind of metal. Almost all metal used today is a mixture and therefore an alloy.
Most steel has other metals added to tune its properties, like strength, corrosion resistance, or ease of fabrication. Steel is just the element iron that has been processed to control the amount of carbon. Iron, out of the ground, melts at around 1510 degrees C (2750°F). Steel often melts at around 1370 degrees C (2500°F).
the melting point of carbon steel
The melting point of steel ranges from 2500-2800°F or 1371-1540°C. Why a range? Why not just a single point on the thermometer?
Unlike a pure metal such as iron, steel is an alloy. Pure metals have a precise temperature, which is their melting point. Alloys, however, include multiple elements with different melting points. Therefore, alloys do not melt or freeze at a fixed temperature.
Steel is an alloy of iron and carbon. Stainless steel also includes chromium and usually nickel and other elements in its alloy. The addition of each new element lowers the overall melting point. This is called melting point depression.
the melting point of stainless steel
Stainless steel’s melting point falls between 2550 and 2790°F or 1400 and 1530°C.
The melting point of a particular type of stainless steel depends upon its exact chemical composition. Each element brings its melting point into the equation. The major elements composing stainless steel are iron, chromium, and nickel.
Pure iron has a fixed melting point of 1535°C, chromium of 1890°C, and nickel of 1453°C. Compare those numbers to the 1400-1530°C range for stainless steel.
Each grade of stainless steel has a slightly different mix of elements. Consequently, the exact melting point varies across different grades.
How does the melting point vary across different grades?
Stainless steel comes in five families and has more than 150 grades. Only 15 of these grades are commonly used, however.
The two most popular grades of stainless steel are 304 and 316. Both grades are part of the austenitic stainless-steel family, which includes about two-thirds of the stainless steel produced. Austenitic stainless steel features a face-centered cubic crystal structure, which remains constant across all temperatures from cryogenic to the melting point.
Stainless steel’s melting points can vary from a low of 1375°C for grade 316 steel to a high of 1510°C for grade 430. The most common grade, 304, has a melting point of 1400-1450°C.
Different Types of Steel
The Four Main Types of Steel:
- Carbon Steel
- Alloy Steel
- Stainless Steel
- Tool Steel
1. Carbon Steel
Carbon steel looks dull, matte-like, and is known to be vulnerable to corrosion. Overall, there are three subtypes to this one: low, medium, and high carbon steel, with low containing about .30% of carbon, medium at .60%, and high at 1.5%.
The name itself actually comes from the reality that they contain a very small amount of other alloying elements. They are exceptionally strong, which is why they are often used to make things like knives, high-tension wires, automotive parts, and other similar items.
- Steel that contains up to 2% carbon
- Steel that does not contain any standard amounts of elements that would classify it as an “alloy steel” (e.g., cobalt, nickel, tungsten, molybdenum, titanium, zirconium, vanadium, chromium, etc.)
You may also notice the term “carbon steel” applied to steels with less than 0.4% copper or steels that have certain magnesium-to-copper contents, though those definitions are contested across industries. For this, we’re talking about the first two definitions.
Types of Carbon Steel
There are three ways that carbon steel is classified — low, medium, and high
- Low Carbon Steel. Low carbon steel (or “mild carbon steel” or “plain carbon steel”) refers to carbon steel that has up to 0.30% carbon content. This is, by far, the most common type of steel on the metals market. There are a few reasons for this. For starters, low-carbon steel is relatively inexpensive. Also, since the carbon content is lower than medium and high steel, low-carbon steel is easy to form and is perfect for applications where tensile strength isn’t an immediate issue, such as structural beams.
- Medium Carbon Steel. Medium carbon steel refers to carbon steels that have between 0.31% and 0.60% carbon content and between 0.31% and 1.60% magnesium. One of the biggest benefits of medium carbon steel is its strength. However, that comes with some tradeoffs. Medium carbon steel has low ductility and toughness, making it more difficult to form and weld.
- High Carbon Steel. High carbon steel refers to carbon steels that have between 0.61% and 1.50% carbon content and between 0.31 and 0.90 magnesium. When it comes to hardness and toughness, high-carbon steel is the carbon steel of choice. However, this comes at a tradeoff. It’s very difficult to weld, cut, or form high-carbon steel.
2. Alloy Steel
The next type of steel is alloy steel, these are made by combining carbon steel with various alloying elements to provide unique properties to each steel. There is an incredibly wide range of alloy steels, but some of the most common include Chromium, Cobalt, Molybdenum, Nickel, Tungsten, and Vanadium.
Due to the incredible variety of alloy steels, you can create steels with almost every possible property using alloy elements. That being said, some of these steels are relatively expensive.
These tend to be more resistant to corrosion and are favored for some car parts, pipelines, ship hulls, and mechanical projects. For this one, the strength depends on the concentration of the elements that it contains.
3. Tool Steel
Tool steel is famous for being hard and both heat and scrape resistant. The name is derived from the fact that they are very commonly used to make metal tools, like hammers.
There are 6 grades of tool steel:
- Shock-resisting types
4. Stainless Steel
Last but not least, stainless steels are probably the most well-known type on the market. This type is shiny and generally has around 10 to 20% chromium, which is their main alloying element.
This combination, allows the steel to be resistant to corrosion and very easily molded into varying shapes. Because of their easy manipulation, flexibility, and quality, stainless steel can be found in surgical equipment, home applications, and silverware, and even implemented as exterior cladding for commercial/industrial buildings.
Related Posts: What is Stainless Steel?
Uses of Steel
Iron and steel are used widely in the construction of roads, railways, other infrastructure, appliances, and buildings. Most large modern structures, such as stadiums and skyscrapers, bridges, and airports, are supported by a steel skeleton. Even those with a concrete structure employ steel for reinforcing.
Some Uses of steel is given below:
- Steel is environment-friendly & sustainable. It possesses great durability.
- Compared to other materials, steel requires a low amount of energy to produce lightweight steel construction.
- Steel is the world’s most recycled material which can be recycled very easily. Its unique magnetic properties make it an easy material to recover from streams to be recycled.
- Steel can be designed in various forms. It gives a better shape and edge than iron which is used to make weapons.
- Engineering steels are used for general engineering and manufacturing sectors.
- Steel is highly used in the automobile industry. Different types of steel are used in a car’s body, doors, engine, suspension, and interior. The average 50% of a car is made of steel.
- Steel reduces CO2 emissions.
- All types of energy sectors demand steel for infrastructure and resource extraction.
- Stainless steels are used to produce offshore platforms and pipelines.
- Steels are used for packaging and protecting goods from water, air, and light exposure.
- Most the household appliances like fridges, TV, oven, sinks, etc are made of steel.
- Steels are used for producing industrial goodies like farm vehicles and machines.
- Stainless steel is used as a cutlery material.
- Because of its easy welding capability and attractive finishing, steel has become a prominent feature in modern architecture.
- Stainless steel gives a hygienic environment. That’s why it is used for surgical implants.
- Steel has a wider range of temperatures which is used to make large sheets.
- Renewable energy resources like solar, hydro, and wind power use stainless-steel components.
- Mild steel is used for building construction. It is also a highly favored building frame material.
Standard Gauge for Sheet And Plate Iron And Steel
|Number of gauges||Thickness in fractions of an inch||Thickness in decimal parts of an inch||Thickness in mm||Weight per square foot in ounces avoirdupois||Weight per square foot in pounds avoirdupois||Weight per square foot in Kg||Weight per square meter in Kg||Weight per square meter in pounds avoirdupois|
Steel is an alloy of iron and carbon containing less than 2% carbon and 1% manganese and small amounts of silicon, phosphorus, sulphur and oxygen. Steel is the world’s most important engineering and construction material.
The 16 gauge steel can range from 1.519 mm to 1.613 mm (0.0598 inches to 0.0635 inches) in thickness.
The 14 gauge steel can range from 1.98 mm (0.0781 inches) in thickness.
Damascus steel, also called damasked steel, is one of the famous steels of the pre-industrial era, typically made into weapon blades. Manufacture involved a secret carburization process in which a form of wrought iron was heated to red heat in contact with various carbonaceous materials in closed vessels. The result was an iron-carbon alloy containing as much as 1.8 percent carbon. Probably, the carburized product was then annealed to dissipate some of the carbon before being hammered into bars for later fashioning into articles such as swords.
The melting point of iron alloys and the melting point of steel, occur at higher temperatures, around 2,200-2,500 Fahrenheit (°F) / 1,205-1,370 Celsius (°C). Melting points of Copper Alloys (including bronzes, pure copper, and brass) are lower than iron, at ranges around 1,675-1,981°F / 913-1,082°C.