Bolts vs Screws – What is The Difference?

Bolts Vs. Screws

A bolt is a non-tapered fastener that uses a washer and nut to hold objects together. A screw is a tapered fastener that mates with an existing thread or creates its own thread in material as it turns.

Machinery’s Handbook explains that bolt is used to assemble unthreaded objects, usually using a nut. In comparison, screws are used to assemble objects with threads. The thing is though: not all items that use screws are already threaded.

Some objects have pre-threaded, while others create the threads when the screw is installed. So, the basic difference between screws and bolts is that the former is used to assemble threaded objects, while the latter is used to assemble untreated objects.

However, screws can make their own threads during the installation process. It’s also worth noting that screws need to be turned to assemble a joint, while the bolt can be tightened with a tool or carriage bolt.

Bolts are typically used to create a bolted joint by using a nut to apply force while the shank is used as a dowel. As a result, the joint is essentially supported against sideways forces. For this reason, many bolts have an unthreaded shank (known as the grip length); This will make them more effective for dowels.

There are dozens of different types of bolts, some of which include anchor bolts, arbor bolts, elevator bolts, hanger bolts, hex bolts, J bolts, lag bolts, rock bolts, shoulder bolts, and U bolts.

In addition, bolts are available in a variety of materials including steel, stainless steel, bronze, brass, and nylon. However, statistics show that up to 90% of all bolts are made of steel, making it the preferred choice among manufacturing companies.

There are also dozens of different types of screws, include chipboard screws, particleboard screws, deck screws, drive screws, hammer drive screws, drywall screws, eye screws, dowel screws, wood screws, twin fast screws, security head screws, and sheet metal screws.

Some of the different head shapes that screws come in are pan, button, round, mushroom, oval, bulb, cheese, larynx, and flange head shapes. And like their bolt counterparts, screws are available in a range of materials.  

Bolt and Screw

How To Decide When to Use Bolts Instead of Screws

Before choosing a side in the bolts vs. screws debate for your next project, think about these three factors:

Application

Your project is the biggest factor in whether you use screws or bolts. Remember: bolts provide a tremendous amount of holding strength whereas screws offer a middle-ground for holding power.

Light to medium construction projects, like fencing or framing, are best for screws. Your heavy-duty projects are best for bolts. Bolts are also best when the finished project is meant to be assembled and disassembled easily.

Material

Whether you’re using sheet metal, wood, concrete, or drywall for your DIY undertaking, you want to think about how it applies to bolts vs. screws. Material matters.

Materials That Typically Require Screws:

  • Plywood
  • Press board
  • Drywall
  • Sheet metal
  • Deck planks

Materials That Are Usually Best for Bolts:

  • Concrete
  • Studs
  • Beams

There are some materials that could require either a screw or a bolt assembly for fastening. For example, a 2” x 4” might be best fastened as a stud that is part of the framework for a wall using screws, but for an application like a deck assembly, bolts are likely a better choice.

Be sure to consider the load being put on the fastener in combination with the material when choosing between bolts and screws.

Cost

Price is always a factor when budgeting a project, especially if you’re going to need a large number of fasteners. While using bolts can be more costly, using the correct fastener will save you money in the long run.

If you end up having to do repairs on the project because you used the wrong fastener for the material or application, you aren’t really saving any money by going the cheaper route.